SERVICES

KAPIL METAL PROCESSING PVT. LTD.


To strengthen the company’s presence in the steel service segment, Kapil Metal Processing Industries Pvt. Ltd. was established in Manali, on the outskirts of Chennai, Tamil Nadu, in 1996 as an exclusive steel service centre. A second plant was commissioned in 2009. Each of these units houses a range of technologically advanced machinery to help serve the customer in the fastest, most efficient way possible. Some of the machines used in the units have been imported from shores as far flung as China and England, in line with the company’s belief in using quality to deliver quality. Here is a look at some of the heavy-duty stars that help make Kapil Group the market leader it is today!


Cut to Length Machine 1

Up to 16mm thick x 2000mm width

This machine is fully-equipped with an AC variable frequency drive unit and can handle HR coils of a weight of up to 30MT, cutting thickness of up to 16mm and a maximum width of 2000mm.

Cut to Length Machine 2

Up to 10mm thick x 1500mm width

This machine is mechanically operated Machine and can handle HR and HRPO coils weighing up to 30MT. It can cut coil having thickness up to 10mm and maximum width of 1500mm.

Cut to Length Machine 3 (Automatic)

Up to 6.3mm thick x 1500mm width

This is a fully-automatic machine from England. This machine is capable of processing cold rolled steel, HRPO and HR coils having weight up to 30MT and it can cut coil having thickness of up to 6.3mm and maximum processing width of 1500mm.

Narrow Width Cut to Length Machine 4

Up to 6mm thick x 600mm width

This machine is used to de-coil narrow slitted coils. This machine is equipped with an AC variable frequency drive. It is capable of maintaining precision length control. It can handle coil having weight up to 20MT. This machine can process coil having maximum thickness of 6mm and a width of 600mm.

Cut to Length Machine 5 (Automatic)

Up to 12mm thick x 2000mm width

This is fully-automatic de-coiling machine from China can handle HR coils having weight up to 30MT. The maximum thickness that can be processed is up to 12mm and a maximum width of 2000mm.

Cut to Length Machine 6 (Automatic)

Up to 16mm thick x 2000mm width

Located in the second unit, this is fully-automated machine. This machine is equipped with Rexroth PLC Logic controls. It is capable of de-coiling HR coils and Stainless steel coils having maximum weight of 30 tons and maximum thickness of 16mm. The Maximum width that can be processed in this machine is 2000mm.

Levelling Machine

Up to 10mm thick x 600mm width

We have Leveler machine at our facility. This is used for straightening the Steel strips. In this machine we can process strips having thickness a maximum of 10mm and a maximum width of 600mm. The Maximum length of strip that can be processed is 2700mm.

Slitting Machine 1

Up to 6.3mm thick x 1270mm width

Installed to meet the growing demand from the customer for the slitting operation, we have commissioned an automatic slitting machine. It can slit HR and HRPO coils having a maximum weight of 30MT. The maximum thickness and width that can be processed is 6.3mm and 1270mm respectively.

slitting Machine 2

Up to 10mm thick x 2000mm width

Installed in the second unit, this state of the art machine is a fully automatic slitting machine. It can slit HR and HRPO coils having a maximum weight of 35 MT. The maximum thickness and width that can be processed is 10mm and 2000mm respectively.

Shearing Machine 1

Up to 16mm thick x 2000mm width

This hydraulic machine can process steel plates of a thickness of up to 16mm. While it can handle a width of up to 2000mm, it can process length of up to 800mm.

Shearing Machine 2

Up to 16mm thick x 2750mm width

This hydraulic machine can process steel plates of a thickness of up to 16mm. While it can handle a width of up to 2750mm, it can process length of up to 1000mm.

Strip Shearing machine 3

Up to 18mm thick x 3000mm width

Apart from the de-coiling machines, Unit 2 has a hydraulic shearing machine for the strip-cutting of steel plates having a thickness of up to 18mm. It can handle a maximum length of 800mm and width of 3000mm.

BLANKING

All sheets, after slitting and shearing, are packed well with HDPE. They are strapped with steel strapes and Pasted with stickers. Packaging is done in line with established standards, by using the wooden pallets, tarpaulin sheets, steel straps, cello tape and identification sticker.

  • STEEL COIL CUT TO LENGTH - HR / HRPO COIL
    CRITERIA NO MOTHER COIL OUTPUT
    COIL ID (MM)COIL WIDTH (MM)THICKNESS (MM)COIL WEIGHT (TON)MAX LENGTH (MM) TOLERANCE (MM)
    MINMAXMINMAXMINMAXMINMAX
    150075015015001.652 3015000±1.5
    250075080020003162 3015000±1.5
  • STEEL COIL CUT OT LENGTH - CR COIL
    CRITERIA NO MOTHER COIL OUTPUT
    COIL ID (MM)COIL WIDTH (MM)THICKNESS (MM)COIL WEIGHT (TON)MAX LENGTH (MM) TOLERANCE (MM)
    MINMAXMINMAXMINMAXMINMAXMINMAX
    1500750100015001.2323012003200±2.5
  • STEEL PLATE SHEARING
    CRITERIA NO SHEET OUTPUT
    PLATE LENGTH (MM)PLATE WIDTH (MM)THICKNESS (MM)RANGE OF PLATE LENGTH (MM)WIDTH (MM) TOLERANCE (MM)
    MINMAXMINMAXMINMAXMINMAXMINMAX
    15005000250300031870100060800±0.5
  • STEEL COIL SLITTING
    CRITERIA NO MOTHER COIL OUTPUT
    COIL ID (MM)COIL WIDTH (MM)THICKNESS (MM)COIL WEIGHT (TON)SLIT WIDTH TOLERANCE (MM)
    MINMAXMINMAXMINMAXMINMAXMINMAX
    1500750340127026.3230601250±0.24
    250075080020001.610235602000±0.24
  • STEEL PLATE LEVELING
    CRITERIA NO PLATE LENGTH(MM) OUTPUT
    PLATE LENGTH (MM)PLATE WIDTH (MM)THICKNESS (MM) PLATE LENGTH (MM)FLATENESS (MM) CAMBER
    MINMAXMINMAXMINMAX
    1500200070500314200010.5
    2500200070500314200010.5
PROCESS LENGTH VARIATION (MM) WIDTH VARIATION (MM) DIAGNAL VARIATION (MM) FLATNESS (MM)
CUT TO LENGTH3-35
SHEARING2-2-
SLITTING-±0.24--
LEVELLING---0.5
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Packaging Standard - HRPO/CR

  • Wooden pallets placed at the bottom
  • Tarpaulin sheet to cover finished materials
  • Patti strap and cello tape on both sides of the lot covered with plastic liner
  • Identification stickers

  • Packaging Standard - HR

  • Wooden pieces placed at the bottom based on lot size
  • Patti strap on both sides of the lot
  • Identification stickers

  • Packaging Standard - Slitted Coils

  • Wooden pieces placed at the bottom
  • Baby coil packed with patti strap on both sides
  • Coil placed in horizontal bed position on the truck
  • Img

    Safety

    We ensure 100% safety of our employees. Following are mandatory on the shop floor:

  • Helmet
  • Gloves
  • Shoes
  • Safety Belt – for those working at an elevated level